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FDS

Positive Displacement Pump

Dual Purpose Twin Screw Pump

Fristam FDS Twin Screw Pumps: Advanced Technology for Superior Performance

The Fristam FDS Twin Screw Pump, which is proudly made in the USA, is an innovative solution designed to set new standards in twin screw pump technology. We’ve reimagined the technical and functional principles of this advanced pump from the ground up. After extensive refinement and optimization of every component, the result is a pump that eliminates the common drawbacks of traditional pump technology. Its smooth operation, stability, ease of maintenance, and enhanced reliability make it a game-changer in industries that require high performance, hygienic standards and efficiency.

What is the Fristam FDS Twin Screw Pump?
The Fristam FDS is a positive displacement pump designed specifically for handling both viscous and low-viscosity fluids with ease. This highly sophisticated pump utilizes the advanced principles of double-screw technology, offering flexibility and reliability across a wide range of applications. Engineered for precision and optimized to the highest standards, the FDS pump delivers exceptional performance while maintaining hygienic standards, reducing wear, and improving efficiency.

Where is the FDS Twin Screw Pump Used?
The Fristam FDS Twin Screw Pump is perfect for a variety of industries that require fluid handling of both high and low-viscosity fluids. Its robust design and versatility make it suitable for applications in:

  • Food and Beverage: Ideal for transferring sauces, pastes, fruit cocktails, oils, syrups, caramels, and other viscous food products.
  • Dairy: Perfect for pumping milk and products with variegates like creams and yogurt.
  • Pharmaceuticals and Life Science: Used in the transport of sensitive materials such as proteins, immunoglobulins, blood and antibodies.
  • Cosmetics: Handles thick creams and lotions with ease.
  • Clean-in-Place (CIP) Systems: Efficient for pumping detergents, solvents, and other chemicals used in the cleaning process, eliminating the need for additional pumps in the system.

How Does the Fristam FDS Work?
The Fristam FDS operates on a unique axial transportation principle that uses two screws to gently move fluid through the pump, reducing pulsation even under high pressure. This results in smooth, continuous flow with minimal wear on both the pump and the fluid. The FDS can achieve speeds up to 3,600 RPM, making it capable of pumping large quantities of both high-viscosity products and low-viscosity liquids such as water or CIP solutions.

A key feature of the FDS is its ability to withstand high differential pressures without overheating, ensuring a longer operational life and minimizing deflection or rubbing in the wet end. The pump’s mechanical seals are positioned in fully flushed areas, ensuring superior hygiene with no cavities to trap residue. This makes the FDS ideal for clean and sterile environments, as it can be fully sterilized.

Key Features and Benefits
Features:

  • Contact-Free Screws: Ensures smooth, continuous flow with low pulsation. Available in six standard sizes to optimize efficiency based on specific application requirements.
  • Versatile Speed Control: Adjustable to meet continuous or metered flow requirements.
  • Compact Size: Easy to install in tight spaces, reducing the footprint in your facility.
  • Easy Maintenance: Designed for quick disassembly and cleaning, ensuring compliance with hygienic standards.
  • Front Loading Seals: Designed for easier maintenance, minimizing downtime.
  • Flexible Coupling: Effectively eliminates vibration between the pump and driver, enhancing overall performance.

Benefits:

  • Enhanced Product Quality: Maintains the integrity of shear-sensitive materials, resulting in higher quality outputs.
  • Increased Efficiency: Optimizes flow rates and reduces downtime with reliable performance.
  • Cost-Effective: Low operational costs due to energy-efficient design and minimal maintenance requirements.

Available Options
The Fristam FDS Twin Screw Pump is designed with flexibility in mind, offering various options for customization based on your specific requirements. These options include:

  • Seal Configurations: Choose between single or double mechanical seals for different protection levels against leakage.
  • Casing Design: The three-piece casing offers adaptability in connection types, allowing it to meet unique system requirements and installation spaces. It also reduces replacement costs if needed.
  • Screw Pitch: Multiple screw pitch options are available to optimize performance based on application requirements.
  • Speed Control: Variable speed options are available for precise control over flow rates.
  • Material Options: Choose from different materials for the pump casing and components to suit your specific medium and environmental conditions.
  • Customized Connections: The pump can be fitted with tailored connections, allowing for seamless integration into existing systems.

Why Choose the Fristam FDS Twin Screw Pump?
The Fristam FDS Twin Screw Pump is the ideal choice for hygienic process applications that require high reliability, hygienic operation, and the ability to handle both viscous and low-viscosity fluids with ease. Designed with cutting-edge technology and built to last, this pump offers unmatched performance, efficiency, and versatility. With easy maintenance, temperature stability, and minimal pulsation, it ensures smooth operations and long-term reliability.

Let the Fristam FDS Twin Screw Pump revolutionize your operations—delivering superior results every time.

For more information, contact Fristam or an authorize distributor today!

Mechanical Seals

The FDS’ mechanical seals are fully immersed in the flowing medium. Their smart layout ensures improved protection from leakages with both single- and double-acting seals. The semi-cartridge principle, in combination with the clever design of the pump casing in three segments, make mounting and replacing seals simpler than ever. If needed, they can be removed and loaded through the front with just a few quick and easy steps.

Sophisticated Casing

The three-piece pump casing of the Fristam FDS consists of an intermediate flange, the screw casing and the pump cover. This layout allows previously unimaginable flexibility when it comes to connection types and individual adaptation to system requirements. Furthermore, it is specifically configured for easy access and maintenance. The FDS offers maximum efficiency with extremely tight internal clearances.

Maximum Flexibility

With its wide range of feed screws featuring various pitches, the Fristam FDS offers maximum flexibility. This pump is suitable for a great range of applications and capable of meeting the most diverse requirements as well as the highest standards. Furthermore, its well thought-through design opens up previously unimagined freedom with many possibilites for mounting as well as easy access and maintenance.

Especially Solid Shaft

When constructing the shaft, we specifically focused on adding strength in the area of its critical diameter. This ensures maximum rigidity even under the most difficult conditions and results in an especially smooth run, along with lower operating temperatures also under elevated pressure. Ultimately, it expands the FDS’ lifespan significantly.

Sophisticated Gearbox

When designing the gearbox, we put a special emphasis on creating a smart yet hands-on layout. Access to the synchromesh gear is facilitated through a cover that can be removed easily with just a few turns of a screw. The pump can be kept in its position, and even moving the drive becomes unnecessary. Thanks to its specially designed bearings, the FDS offers previously unimagined simplicity with regard to all gear-related maintenance procedures.

FDS Model Specifications

Model Max. discharge pressure [bar (PSI)] Maximum flow rate [m3/h (gpm)] Max. rotation speed [RPM] Connection [mm (in)] Max Viscosity Rotation Temperatures Mounting Mechanical seals Feed screws Max. particle size standard/ extended [mm (in)] Options
Nano10 (145)Product: 0.5 (2.2)
CIP: 3 (13)
4,00010-40
(.5-1.5)
1,000,000 cpsReversibleUp to 150°C (302°F) standard 220°C (428°F) optionalHorizontal (standard) Vertical and sideways optionalSingle or single flushed612 (.5)Heated jacket, special surface treatments, electropolishing, custom adaptations to specific products, processes and systems
120 (290)20 (88)3,60015 – 50
(.5 – 2)
1,000,000 cpsReversibleUp to 150°C (302°F) standard, 220°C (428°F) optional Horizontal (standard), vertical and sideways optionalSingle and double (flushed or pressurized)618/26(0.7/1.0) High-pressure, ATEX, heated jacket, special surfacetreatments, electropolishing, rectangular inlet, customadaptations to specific products, processes and systems
225 (363)40 (176)3,60040 – 80
(1.5 – 3)
1,000,000 cpsReversibleUp to 150°C (302°F) standard, 220°C (428°F) optional Horizontal (standard), vertical and sideways optionalSingle and double (flushed or pressurized)826/36(1.0/1.4) High-pressure, ATEX, heated jacket, special surfacetreatments, electropolishing, rectangular inlet, customadaptations to specific products, processes and systems
325 (363)100 (440)3,60065 – 100
(2.5 – 4)
1,000,000 cpsReversibleUp to 150°C (302°F) standard, 220°C (428°F) optional Horizontal (standard), vertical and sideways optionalSingle and double (flushed or pressurized)932/48(1.3/1.9)High-pressure, ATEX, heated jacket, special surfacetreatments, electropolishing, rectangular inlet, customadaptations to specific products, processes and systems
425 (363)180 (793)3,00080 – 150
(3 – 6)
1,000,000 cpsReversibleUp to 150°C (302°F) standard, 220°C (428°F) optional Horizontal (standard), vertical and sideways optionalSingle and double (flushed or pressurized)841/57(1.6/2.2)High-pressure, ATEX, heated jacket, special surfacetreatments, electropolishing, rectangular inlet, customadaptations to specific products, processes and systems
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Media

Fruit Cocktail Unloading and Transfer
Tomato Paste Unloading and Transfer
Fristam PD Pumps Family
FDS maintenance Video
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